Immediately after it fails, look in the BD Rebuilder installation folder for a file called LASTCMD.TXT. Copy the contents of that file and paste it into a COMMAND window. When it fails it should give you an idea of what is happening. If you can't make sense of it, cut-and-paste the result into this thread so we can see it.
I suspect you may have to reinstall the helper apps again. Sometimes other installs can overwrite settings/apps and cause this kind of issue.
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